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View Full Version : Front sprocket removal help required


philbut
02-03-09, 11:09 PM
Right, firstly this isn't on an SV, hence the post in here. its a '97 ZX7R.

Now I've done a few sproket changes in my time and NEVER have I encountered one this tight. I have a 2 foot breaker bar on it with a hefty chunk of wood through the back wheel / swing arm to prevent the sproket turning. Already snapped one piece of 2" x 2" timber!

I've left it covered in WD40 for the night (as my back is now killing me). It won't budge at all. Should I try a longer breaker bar or would an impact driver be better? I am just worried about damaging the nut if I put too much force on it. Am i missing something, like do these nuts undo in the oposite direction to normal???

Come to my rescue the org. :confused::confused::confused:

Warthog
02-03-09, 11:49 PM
You haven't got me and my gut sitting on it to hold it down :)

Sid Squid
02-03-09, 11:57 PM
Assuming that you're doing it right, that is; turning the right way and have removed whatever locking device is fitted, then I'd stop struggling with it and take it to someone with the right equipment, by which I mean a compressor and and a rattle gun to buzz it off with.

Balky001
03-03-09, 01:36 AM
I got the front sprocket off once, only to find when I thought I'd put it back on it was not tight enough etc. I'd always take it to someone with a compressor as Sid mentions, you can never get it tight enough (oh er)

philbut
03-03-09, 12:28 PM
I got the front sprocket off once, only to find when I thought I'd put it back on it was not tight enough etc. I'd always take it to someone with a compressor as Sid mentions, you can never get it tight enough (oh er)

I have a 200Nm torque wrench so not a problem (front sproket needs to be about 125Nm). It's easy enough with someone sat on the bike applying the rear brake, or by wedging the wheel with a wooden block.

Looks like I might have to ask around at work to see if anyone has access to a rattle gun. i was hoping it wouldn't come to that.

daveb
03-03-09, 12:37 PM
You could try PlusGas spray instead of WD as this really helps to un-seize stuff - maybe try tightening it a bit to crack it then it might undo...?

D

vardypeeps
03-03-09, 01:28 PM
Best bet is an impact driver with the right size socket. I have a portable one but your a bit too far away mate sorry :(