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650
07-07-14, 12:07 PM
Afternoon,


I removed my throttle side bar end last night to sort out my loose throttle grip (the glue had perished). Upon trying to refit the bar end, the thread on the (particularly long...say 3-4 inches) bolt wouldn't catch on anything and screw into place.


Any ideas on this? I forgot to take a picture of the bolt but it's longer than anything I've seen on a normal bike before!

650
07-07-14, 12:08 PM
Actually, it's this long - but imagine it not being snapped as in the picture


http://rj45.org/sv1k/images/faq/bar_ends/sv1000_bar_end.jpg

zombie
07-07-14, 12:24 PM
Sound like you have probably dropped the expanding washer that the bolt screws into inside the handlebars?


I have done that (more than once) and fished it out with a tool finder (magnet on stick).


Attached is a pic of the bits you should have.

650
07-07-14, 01:36 PM
Bugger, that sucks! Wouldn't have thought it'd come away like that, rather being fixed in place. Off to Halfords for a tool finder it is then!


Although having said that, isn't the handlebar the same diameter all the way through? I'm wondering how this has happened in the first place as the smaller end that the bolt goes into surely must be locked in place?

zombie
07-07-14, 01:44 PM
Once you unscrew the bolt, the washer is not expanded and is smaller than the handlebar width and so falls in. In hindsight, the key is not to unscrew the bolt the whole way out of the washer.

650
07-07-14, 02:07 PM
Poor design, really. Thanks though chap, much appreciated :) I was worried I'd need to faff about buying new bars!

FG1
07-07-14, 07:54 PM
I use something similar to this with my bar ends. Keeps them firmly in place and have never had one work loose.
Just use your original screw/bolt.
http://www.screwfix.com/p/rawlplug-rawlbolts-m12-x-60mm-pack-of-5/57310

Sid Squid
07-07-14, 09:56 PM
Poor design, really.
Umm, no. Completely normal design for bar ends fitted to tubular handlebars - as found on umpteen motorcycles one might encounter.

650
08-07-14, 09:19 AM
"Umm"? Are you Brittney Spears?


Yeah, the way it can sink down into the handlebar is epic engineering. DEAD easy to get out as well when the rubber grommet sat in front of the nut that the bolt winds into can't be budged, either.

650
08-07-14, 09:21 AM
I use something similar to this with my bar ends. Keeps them firmly in place and have never had one work loose.
Just use your original screw/bolt.
http://www.screwfix.com/p/rawlplug-rawlbolts-m12-x-60mm-pack-of-5/57310



Thanks matey, screwfix all of 20 yards away from me as well so will buy some tonight. Made a bodge workaround last night but would rather it stay put completely.

FG1
08-07-14, 09:58 AM
A tip for you. Tighten the screw so there is a slight bit of resistance pushing into the bar. If you don't it won't grip so you'll be turning the screw for hours.....lol

650
08-07-14, 02:32 PM
ha, ok...thanks for the tip!

650
10-07-14, 02:16 PM
A tip for you. Tighten the screw so there is a slight bit of resistance pushing into the bar. If you don't it won't grip so you'll be turning the screw for hours.....lol





Haha, I bought the ones in the link, not even giving a second thought to the size...they're as thick as a dogs wang, I very sheepishly went back to the counter with them (and the original bar end bolt) and advised I MIGHT need slightly smaller :)


Bought some M6 ones which anchored out and fit the bar end bolt perfectly, there's some slight movement on it but there always will be with something like this. So thanks for the heads up :)