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-   -   My RGV 250 Rebuild (http://forums.sv650.org/showthread.php?t=156941)

danf1234 01-09-10 05:08 PM

My RGV 250 Rebuild
 
Thought I would post some pics of my little project:

What it looked like when I picked it up. 4000 miles. Registered in 1995. It had been stood in a farmers garage for the last 5 years in a giant vacuum bag. (The sort you use your hoover to suck air out of). Someone told me he wanted rid while I was at Sherburn, so I paid him a visit with cash in hand and he accepted my offer. I rode it home and it goes like sh!t through a goose. I decided to rebuild it after reading posts o nthe RGV forum.

http://i171.photobucket.com/albums/u...1234/RGVR1.jpg

http://i171.photobucket.com/albums/u...amera247-1.jpg

http://i171.photobucket.com/albums/u...amera248-1.jpg

http://i171.photobucket.com/albums/u...amera249-1.jpg

http://i171.photobucket.com/albums/u...amera250-1.jpg

http://i171.photobucket.com/albums/u...amera251-1.jpg

http://i171.photobucket.com/albums/u...sCamera244.jpg

http://i171.photobucket.com/albums/u...sCamera243.jpg

http://i171.photobucket.com/albums/u...sCamera242.jpg

Here's the wheels back from the engineering firm who had to drill out every caliper bolt.

http://i171.photobucket.com/albums/u...amera252-1.jpg

http://i171.photobucket.com/albums/u...sCamera246.jpg

http://i171.photobucket.com/albums/u...sCamera248.jpg

Actual mileage 5076 at the time of the strip down.

http://i171.photobucket.com/albums/u...4/Bike2015.jpg

alexh 01-09-10 05:12 PM

Re: My RGV 250 Rebuild
 
Very nice! I would love an RGV to re-build but i seem to be wanting to do too much without the mullah!

How far you going with the rebuild?

danf1234 01-09-10 05:13 PM

Re: My RGV 250 Rebuild
 
£400 worth of billet power valves. Anyone who has had an RGV knows why these are soooooo important.

http://i171.photobucket.com/albums/u...4/Bike2016.jpg

More bits to fit.

http://i171.photobucket.com/albums/u...4/Bike2017.jpg

Plastics off to go the S****horpe to be sprayed up in the Lucky Strike Kevin Swantz Race Rep.

http://i171.photobucket.com/albums/u...4/Bike2002.jpg


http://i171.photobucket.com/albums/u...4/Bike2018.jpg

http://i171.photobucket.com/albums/u...4/Bike2019.jpg

Wheels back from the powder coaters.

http://i171.photobucket.com/albums/u.../wheels006.jpg

http://i171.photobucket.com/albums/u.../wheels004.jpg

http://i171.photobucket.com/albums/u.../wheels008.jpg

danf1234 01-09-10 05:15 PM

Re: My RGV 250 Rebuild
 
Essential for labelling every part - Chinese takeaway cartons

http://i171.photobucket.com/albums/u...4/Bike2009.jpg

http://i171.photobucket.com/albums/u...4/Bike2008.jpg

Every part is being powder coated. First bits back from Triple S in Bingley.


http://i171.photobucket.com/albums/u...4/Bike2007.jpg

http://i171.photobucket.com/albums/u...4/Bike2005.jpg

http://i171.photobucket.com/albums/u...4/Bike2004.jpg

danf1234 01-09-10 05:27 PM

Re: My RGV 250 Rebuild
 
http://i171.photobucket.com/albums/u...4/Bike2003.jpg

Fork Rebuild with Hagon Prgressives. They are a bit better than the Sh1tty SV forks.

http://i171.photobucket.com/albums/u...4/100_0623.jpg

http://i171.photobucket.com/albums/u...4/100_0624.jpg

Before anyone asks the scooter has been sold lol.

http://i171.photobucket.com/albums/u...4/100_0626.jpg

Homemade fork tool, made from a meat skewer.

http://i171.photobucket.com/albums/u...4/100_0628.jpg

http://i171.photobucket.com/albums/u...4/100_0630.jpg

http://i171.photobucket.com/albums/u...4/100_0631.jpg

Wheel with new EBC prolite discs and new bearings and new tyres.


http://i171.photobucket.com/albums/u...4/100_0644.jpg

http://i171.photobucket.com/albums/u...4/100_0638.jpg

http://i171.photobucket.com/albums/u...4/100_0641.jpg

http://i171.photobucket.com/albums/u...4/100_0640.jpg

http://i171.photobucket.com/albums/u...4/100_0639.jpg

alexh 01-09-10 05:31 PM

Re: My RGV 250 Rebuild
 
Quote:

Originally Posted by danf1234 (Post 2358437)

Before anyone asks the scooter has been sold lol.

http://i171.photobucket.com/albums/u...4/100_0626.jpg

So what about the tractor?! haha

Love the rebuild, has it been completed now then?

danf1234 01-09-10 05:32 PM

Re: My RGV 250 Rebuild
 
Then disaster. My 2 year old son taking his John Deere tractor for a spin rams into the bike and knocks it off the abba stand, casuing a great big scratch on the frame when it fell.

Looks like the frame is getting powder coated as well now.

Minutes before disaster.

http://i171.photobucket.com/albums/u...4/100_0642.jpg

danf1234 01-09-10 05:36 PM

Re: My RGV 250 Rebuild
 
To date. I haven't touched the bike since April as I have been pre-occupied with the SV and a new baby.

All the plastics are back in the full lucky strike scheme and they look amazing. I have hid them in the loft away from tractor boy.

I paid £1800 for the bike, and so far I have spent well in excess of £3000 on parts and powder coating etc. Every nut bolt etc is being replaced.

I am putting off the next bit because it is an the engine drop. I have all the bits to rebuild the engine such as pistons, new heads, billet power valves. Trouble is finding time now!

Dave20046 01-09-10 05:42 PM

Re: My RGV 250 Rebuild
 
nice work! lovely.

Specialone 01-09-10 05:58 PM

Re: My RGV 250 Rebuild
 
Quote:

Originally Posted by Dave20046 (Post 2358445)
nice work! lovely.

Calling him lovely is a bit familiar dave, didnt have you down like that :)


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