SV650.org - SV650 & Gladius 650 Forum

SV650.org - SV650 & Gladius 650 Forum (http://forums.sv650.org/index.php)
-   SV Talk, Tuning & Tweaking (http://forums.sv650.org/forumdisplay.php?f=111)
-   -   K5 Scottoiler install (http://forums.sv650.org/showthread.php?t=187494)

bellisan 25-11-12 02:31 AM

K5 Scottoiler install
 
Got a Scottoiler kit donated by a neighbor about a couple years ago, so heading into the rainy season decided to install it. First, got a set of Bolland rear axle plates and fitted those.

Plates compared to OEM:

https://lh4.googleusercontent.com/-o...0/DSCN3495.JPG

Left presented, note the grunge on the chain:

https://lh5.googleusercontent.com/-b...0/DSCN3498.JPG


Plate install complete (left):

https://lh6.googleusercontent.com/-O...0/DSCN3499.JPG

Plate install complete (right):

https://lh5.googleusercontent.com/-m...0/DSCN3501.JPG

bellisan 25-11-12 02:54 AM

Re: K5 Scottoiler install
 
I installed the reservoir on the left side of the under-seat, to avoid conflicts with the storage for the tank prop. Added a small bracket to double-duty the mounting bolt on the sub-frame in front of the seat lock bridge:

https://lh5.googleusercontent.com/-R...0/DSCN3514.JPG

Mount detail (top view):

https://lh5.googleusercontent.com/-6...0/DSCN3515.JPG

Mount detail (right view):

https://lh5.googleusercontent.com/-e...0/DSCN3516.JPG

Reservoir installed (right view):

https://lh5.googleusercontent.com/-1...0/DSCN3517.JPG

bellisan 25-11-12 03:01 AM

Re: K5 Scottoiler install
 
To mount the delivery pipe I made a piece from ABS. I molded it with a heat gun, using a piece of aluminum pipe of adequate diameter.

I added a small piece of metal with a hole to spread the load when clamping the delivery pipe:

https://lh5.googleusercontent.com/-x...0/DSCN3521.JPG

All fabricated and drilled, with the bolt provided with the rear axle plates, and appropriate washers:

https://lh3.googleusercontent.com/-i...0/DSCN3522.JPG

Mounting bracket, another view:

https://lh3.googleusercontent.com/-w...0/DSCN3524.JPG

Mounting bracket, the other side:

https://lh3.googleusercontent.com/-6...0/DSCN3525.JPG

Mounting bracket attached to rear axle plate mounting tab:

https://lh4.googleusercontent.com/-N...0/DSCN3527.JPG

Mounting bracket fitted (rear view):

https://lh6.googleusercontent.com/-T...2/DSCN3529.JPG

bellisan 25-11-12 06:36 AM

Re: K5 Scottoiler install
 
And finally with the delivery pipe installed:

https://lh4.googleusercontent.com/-o...0/DSCN3539.JPG

Front view:

https://lh3.googleusercontent.com/-q...0/DSCN3541.JPG

And a wider view:

https://lh6.googleusercontent.com/-d...0/DSCN3544.JPG

You can see the temporary zip ties I used. You can also see the clip master link. I use riveted, but have not had to chain the chain since I got it.

Elliott 25-11-12 08:18 AM

Needs a clean ;)

David291260 25-11-12 08:30 AM

Re: K5 Scottoiler install
 
Quote:

Originally Posted by Elliott (Post 2801486)
Needs a clean ;)

Nah! Once that scot oiler starts dripping and the rain/salt winter crud it would be better to leave all the dirt on until spring. Just ride it, cleaning is pointless in winter unless your going to lay it up

Elliott 25-11-12 09:53 AM

To prolong the life of a chain you should clean the dirt and grit off as it will create a paste and rub through the O-Rings. I wasn't on about the bike itself as I agree there is not point cleaning that in the current weather.

Bibio 25-11-12 10:25 AM

Re: K5 Scottoiler install
 
nice install and a neat solution for the feed nib :-) i forgot i had sent a set out to you.. lol

enjoy.

bellisan 25-11-12 06:10 PM

Re: K5 Scottoiler install
 
To replace the zip ties I drilled into the swingarm (gasp!) and tapped for 5Mx.8 socket bolts.

The rear support is a little bigger since the feed pipe is thicker:

https://lh3.googleusercontent.com/-J...2/DSCN3556.JPG

The front is a little smaller, just behind the rubber guard:

https://lh6.googleusercontent.com/-2...0/DSCN3557.JPG

Side view:

https://lh6.googleusercontent.com/-p...0/DSCN3558.JPG

And rear-looking view:

https://lh3.googleusercontent.com/-I...2/DSCN3560.JPG

For rising towards the reservoir I used the extra mounting holes for the rearsets. But those holes are 6Mx1 which are too big for the mounting bits I'm using, so I made some adapters. I got some 6Mx1 socket bolts, and made a jig for holding them in my drill press, just a scrap of flat metal stock drilled and tapped. Then I drilled and tapped the 6Mx1 bolts for 5Mx.8. Anal? Nahhhh

https://lh3.googleusercontent.com/-p...0/DSCN3550.JPG

Installed the socket bolts from the outside and the tubing fixtures from the inside. You can see the 5Mx.8 bolt in the center of the adapter, and the tubing and the tubing fixture itself through the other rearset mounting holes:

https://lh3.googleusercontent.com/-W...0/DSCN3551.JPG

mep 04-12-12 01:29 PM

Re: K5 Scottoiler install
 
Well documented.

The Scottoiler installtion guide suggests that the reservoir is kept as vertical as possible. I see you have yours horizontal. Is it working ok in that position?

On another note I see your chain has a split link in it. The SV should have an endless chain or have a rivet link in it.


All times are GMT. The time now is 09:19 AM.

Powered by vBulletin® - Copyright ©2000 - 2025, Jelsoft Enterprises Ltd.