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Old 15-12-10, 01:57 PM   #1
formula400
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Default Clutch adjustment, how?

right people i have put on a new clutch cable and it wont change gear, well i can change up and down up it wont click into gear,

i found this by Sid Squid

Slacken off cable adjusters at top and bottom, loosen lifter locknut, back out screw a bit, ensure that lifter arm is as far down as it will go, gently turn screw in until it contacts pushrod, then back it out a bit, (~1/8th of a turn), then nip up the locknut, roughly adjust cable with lower adjuster - not too tight - then with top adjuster ensure that there remains a little slack all the way from lock to lock.


not my pic btw



right what bolt/nut is what???

sorry for being thick, cheers
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Old 15-12-10, 02:06 PM   #2
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Default Re: clutch adjustment

The nuts in the highlighted area are the cable adjusters. The lifter locknut and screw are the assembly directly below the highlighted area - see the nut faving outwards with what looks like a screw head in the middle?

PS I wish my bike was that clean
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Old 15-12-10, 02:09 PM   #3
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Default Re: clutch adjustment

ok, but as its a new cable where do i want the bolt that goes through the black metal arm, sticking out more at the top or the bottom??
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Old 15-12-10, 02:40 PM   #4
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Default Re: clutch adjustment

In the middle just as in the picture. Don't forget to reset the lever adjuster as well first.
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Old 15-12-10, 03:01 PM   #5
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Default Re: clutch adjustment

Quote:
Originally Posted by Stig View Post
In the middle just as in the picture. Don't forget to reset the lever adjuster as well first.
what do u mean reset it???
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Old 15-12-10, 03:06 PM   #6
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Default Re: clutch adjustment



this is mine, where am i going wrong???
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Old 15-12-10, 03:24 PM   #7
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Default Re: clutch adjustment

this might help:

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Old 15-12-10, 03:25 PM   #8
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Default Re: clutch adjustment

i have tried that, but for the life of me i can get it to engage to change gear, i change form neutral to 1st, the green light goes out and but i can release the clutch and nothing happens
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Old 15-12-10, 05:04 PM   #9
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Default Re: clutch adjustment

have you tried greasing/oiling the gear shift pivot.

are you sure that you have not adjusted the push rod (number 4 in above diagram) in to far as this would cause the clutch to be constantly engaged.

how much free play is at the clutch leaver.
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Old 15-12-10, 05:30 PM   #10
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Default Re: Clutch adjustment, how?

yes i just greased the arm and its all moving more smooth, but now in 1st even with the clutch lever in the bike will not move like its in gear, do i need to un screw the nut more, or bring it out??
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