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Old 15-11-08, 06:55 PM   #1
defiant
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Default Flywheel Removal Tool

Anyone got one of these they could sell me?
It's Suzuki part 09930-30450, M20 x 1.5 thread bolt.
They are too expensive new and i'm having trouble finding one locally...
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Old 15-11-08, 08:21 PM   #2
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Default Re: Flywheel Removal Tool

An engineers merchants should be able to order you one.
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Old 15-11-08, 08:34 PM   #3
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Default Re: Flywheel Removal Tool

Ebay is bound 2 sort you out.

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Old 15-11-08, 08:39 PM   #4
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Default Re: Flywheel Removal Tool

Money to burn? Mine was grand total of a quid, and maybe 30p worth of petrol to get there and back. Try find postage on a lump like M20 bolt for less than that!
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Old 15-11-08, 09:46 PM   #5
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Default Re: Flywheel Removal Tool

Can get them online alright but one lunatic was charging £35 postage!?
I'll get out the yellow pages Monday and call around local places...
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Old 16-11-08, 02:26 AM   #6
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Default Re: Flywheel Removal Tool

No.... get one from a fixtures & fastners place..

only cost me £2.50....
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Old 16-11-08, 02:27 AM   #7
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Default Re: Flywheel Removal Tool

Quote:
Originally Posted by defiant View Post
Anyone got one of these they could sell me?
It's Suzuki part 09930-30450, M20 x 1.5 thread bolt.
They are too expensive new and i'm having trouble finding one locally...

Where are you, pm me your address and I'll lend you mine...
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Old 06-12-08, 03:49 PM   #8
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Default Re: Flywheel Removal Tool

Just getting around to this now. Got a bolt locally but the threads were already ****ed. The previous owner must have tried to fix it but made a right mess.
I've tried everything i can think of, heating it, beating it with a hammer, prying it, using a puller but the rotor just won't budge.

Two questions:
Has anyone ever got the rotor off without using the bolt?

What are the potential issues with putting everything back together and riding it minus four flywheel teeth?

Thanks for your help...
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Old 06-12-08, 03:56 PM   #9
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Default Re: Flywheel Removal Tool

fine when riding but chances are you'll break more teeth starting it. Also will be out of balance so may well stress the crank even more than normal around it's weak spot.

Get the bolt, be a right git to do otherwise and you'll end up damaging the rotor.
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Old 06-12-08, 04:01 PM   #10
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Default Re: Flywheel Removal Tool

The threads are ruined so the bolt is useless. Really getting annoyed with it now.
Have a new flywheel and rotor so don't mind damaging them.

Any ideas how best to get it off?
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