SV650.org - SV650 & Gladius 650 Forum



SV Talk, Tuning & Tweaking Discussion and chat on all topics and technical stuff related to the SV650 and SV1000
Need Help: Try Searching before posting

Reply
 
Thread Tools
Old 28-09-09, 10:23 AM   #1
DaveW_42
Member
 
DaveW_42's Avatar
 
Join Date: May 2006
Location: Biggleswade, Beds
Posts: 301
Default hack saw exhaust - straight through catalytic converter?

D'Oh
There seem to have been some changes from the k4 to the k8 650s!

On what is now my track bike (the K4) I just hacksawed through the exhaust and fitted my end pipe to it. Thought I'd do exactly the same to my 08 in preperation for my nice shiny titanium high level lazer race (E marked) can.

I've always been told - 'Measure twice, cut once...' fine - measured, cut, no probs - until I take the pipe off and see I've gone through some sort of wire mesh that completely fills the bottom of the pipe for about 3 inches after the weld. Annoyingly, I've only really clipped it and gone through the last 1/4 inch but I've still destroyed the end of it.
I unbend all the squashed bits and pick out all the shards I can, but the innards seems really flimsy and I could probably remove the whole thing quite easily, sand down the inside of the pipe and use a magnet to get all the bits out. Good idea or no?
Questions - I assume this is part of the catalytic converter or baffle system on the newer exhaust systems. Is this right?
There also seems to be an electrical connector that feeds into the pipes before the weld. Can this be disconnected (I'll have to leave the component in or I'll have a hole) or does it feed critical stuff to the ECU - tested the bike and it runs fine (not driven it yet though).
It's still gonna be a road bike so what's going to happen to the emissions tests for the MOT if I simply remove all this crap blocking up my nice new exhaust?
Cheers,
D
__________________
K4 trackbike, a black K8 S loaded with my spares and a 1989 CBR 400 TriArm with all the trimmings.
DaveW_42 is offline   Reply With Quote
Old 28-09-09, 10:36 AM   #2
fastdruid
Member
Mega Poster
 
fastdruid's Avatar
 
Join Date: Jul 2003
Location: W Mids
Posts: 2,037
Default Re: hack saw exhaust... straight through catalytic converter?!

There is no emissions test for the MOT.

Druid
__________________
'00 SV700S - '94 RVF400R - '97 RVF400R - '88 VFR750F
fastdruid is offline   Reply With Quote
Old 28-09-09, 11:31 AM   #3
DaveW_42
Member
 
DaveW_42's Avatar
 
Join Date: May 2006
Location: Biggleswade, Beds
Posts: 301
Default Re: hack saw exhaust... straight through catalytic converter?!

Here's a pic of it off SVRider.
http://farm4.static.flickr.com/3353/...d3ae6d45b3.jpg

Apparently it is the catlayst and it can be removed (but it seems most people don't)
__________________
K4 trackbike, a black K8 S loaded with my spares and a 1989 CBR 400 TriArm with all the trimmings.

Last edited by DaveW_42; 28-09-09 at 11:36 AM.
DaveW_42 is offline   Reply With Quote
Old 28-09-09, 11:40 AM   #4
Moojuicepez
Guest
 
Posts: n/a
Default Re: hack saw exhaust... straight through catalytic converter?!

why do you need a magnet? blow it out by revving it?
  Reply With Quote
Old 28-09-09, 11:42 AM   #5
DaveW_42
Member
 
DaveW_42's Avatar
 
Join Date: May 2006
Location: Biggleswade, Beds
Posts: 301
Default Re: hack saw exhaust... straight through catalytic converter?!

true
__________________
K4 trackbike, a black K8 S loaded with my spares and a 1989 CBR 400 TriArm with all the trimmings.
DaveW_42 is offline   Reply With Quote
Old 28-09-09, 11:52 AM   #6
DaveW_42
Member
 
DaveW_42's Avatar
 
Join Date: May 2006
Location: Biggleswade, Beds
Posts: 301
Default Re: hack saw exhaust... straight through catalytic converter?!

the other bit is the oxygen/lamba sensor. I'll leave this in place as it messes with fueling and gives you an engine error on the dash
__________________
K4 trackbike, a black K8 S loaded with my spares and a 1989 CBR 400 TriArm with all the trimmings.
DaveW_42 is offline   Reply With Quote
Old 29-09-09, 09:19 AM   #7
PaulSV
Guest
 
Posts: n/a
Default Re: hack saw exhaust - straight through catalytic converter?

I also chopped the last 10mm of cat off when I was fitting my Blue Flame, I left the rest in and bike is fine, been using it for thousands of miles since and had no probs.
  Reply With Quote
Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
WMV to Mpeg converter rob13 Idle Banter 7 28-03-09 09:21 AM
Which MPH converter is right for my bike? zerosignal0 SV Talk, Tuning & Tweaking 1 12-03-07 01:10 AM
Speedometer Converter Decals teknovision2 SV Talk, Tuning & Tweaking 3 17-07-06 07:23 PM
Mpg -> Mpeg4 Converter Richie Idle Banter 1 03-05-06 09:47 PM
Speedo Converter WelshWop SV Talk, Tuning & Tweaking 1 09-05-05 07:24 PM


All times are GMT. The time now is 07:15 AM.


Powered by vBulletin® - Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.