Replacement Bolts for Ignition Barrel? - SV650.org

slloyd · 14-05-09, 02:20 PM

After twisting my T40 torx security bit, trying to loosen the bolts in the ignition barrell (due to loctite securing) can anyone suggest a replacement size bolt I can put in there place? as one got rounded off a little in the process as well.

I'm not that worried about any pesky kids trying to steel the barrel, so not fussed about security bolts.

slloyd · 17-05-09, 05:17 PM

Anyone got any sizes on the bolts I can use here, please.

17-05-09, 06:37 PM

Hiya mate, i had the same problem but managed to get some capscrews from work, i think they were M8 x 25mm, they seem to work fine with a lil bit of loctite on there

slloyd · 17-05-09, 08:00 PM

Hi Whitehouse...thanks for the the heads up...will order me a set of these bolts to put it there place. cheers.

17-05-09, 10:34 PM

the pitch is the important bit i think standard ones are 1.25 pitch (will check as i'v been on beer ) can send you some for postage costs if they are standard pitch . give me pm

slloyd · 18-05-09, 01:04 PM

Managed to pick the bolts up at my local motorcycle repair shop in London amazingly enough...so I can not replace like for like, without having to worry about anything coming loose. The part number if anyone is interested is 09139-08016

Thanks for your help guys.

Nobbylad · 15-02-10, 08:23 PM

Any tips on the best way to get these buggers loose before I chew them up?

maviczap · 15-02-10, 08:27 PM

Quote:

Originally Posted by Nobbylad

Any tips on the best way to get these buggers loose before I chew them up?

If you can get a hot air gun in there, then warm the alloy up gently. My gun has got 2 settings, I used the lower one.

Plus it will be much easier if you disconnect the ignition from the loom and take the yoke off, so you can get better access to these buggers and hold the yoke in a vice. Then you can squirt some Plusgas in there to help

fastdruid · 15-02-10, 08:50 PM

Hmm, I've never actually had a problem with them, once you get the proper security bit anyway.

Druid

maviczap · 15-02-10, 08:58 PM

Quote:

Originally Posted by fastdruid

Hmm, I've never actually had a problem with them, once you get the proper security bit anyway.

Druid

Neither did I. Halfrauds sell the security bit torx bits in a 6 size kit. So do screwfix

14-05-09, 02:20 PM	#1
slloyd Member Join Date: Jan 2009 Location: At Work...Most of the time :-( Posts: 276	Replacement Bolts for Ignition Barrel? After twisting my T40 torx security bit, trying to loosen the bolts in the ignition barrell (due to loctite securing) can anyone suggest a replacement size bolt I can put in there place? as one got rounded off a little in the process as well. I'm not that worried about any pesky kids trying to steel the barrel, so not fussed about security bolts. __________________ 2002 Silver SV650S K2 - Sold. 2013 Black Triumph STR - Stolen 2007 Black SV650S K7 - "Suzy" Pointy, Carbon Can Co Exhaust, and Body Colour Bellypan - Hopefully a long romance... Last edited by slloyd; 17-05-09 at 05:16 PM.

17-05-09, 05:17 PM	#2
slloyd Member Join Date: Jan 2009 Location: At Work...Most of the time :-( Posts: 276	Re: Replacement Bolts for Ignition Barrel? Anyone got any sizes on the bolts I can use here, please. __________________ 2002 Silver SV650S K2 - Sold. 2013 Black Triumph STR - Stolen 2007 Black SV650S K7 - "Suzy" Pointy, Carbon Can Co Exhaust, and Body Colour Bellypan - Hopefully a long romance...

17-05-09, 06:37 PM	#3
Whitehouse Guest Posts: n/a	Re: Replacement Bolts for Ignition Barrel? Hiya mate, i had the same problem but managed to get some capscrews from work, i think they were M8 x 25mm, they seem to work fine with a lil bit of loctite on there

17-05-09, 08:00 PM	#4
slloyd Member Join Date: Jan 2009 Location: At Work...Most of the time :-( Posts: 276	Re: Replacement Bolts for Ignition Barrel? Hi Whitehouse...thanks for the the heads up...will order me a set of these bolts to put it there place. cheers. __________________ 2002 Silver SV650S K2 - Sold. 2013 Black Triumph STR - Stolen 2007 Black SV650S K7 - "Suzy" Pointy, Carbon Can Co Exhaust, and Body Colour Bellypan - Hopefully a long romance...

17-05-09, 10:34 PM	#5
maclovin Guest Posts: n/a	Re: Replacement Bolts for Ignition Barrel? the pitch is the important bit i think standard ones are 1.25 pitch (will check as i'v been on beer ) can send you some for postage costs if they are standard pitch . give me pm

18-05-09, 01:04 PM	#6
slloyd Member Join Date: Jan 2009 Location: At Work...Most of the time :-( Posts: 276	Re: Replacement Bolts for Ignition Barrel? Managed to pick the bolts up at my local motorcycle repair shop in London amazingly enough...so I can not replace like for like, without having to worry about anything coming loose. The part number if anyone is interested is 09139-08016 Thanks for your help guys. __________________ 2002 Silver SV650S K2 - Sold. 2013 Black Triumph STR - Stolen 2007 Black SV650S K7 - "Suzy" Pointy, Carbon Can Co Exhaust, and Body Colour Bellypan - Hopefully a long romance...

15-02-10, 08:23 PM	#7
Nobbylad Member Mega Poster Join Date: Jun 2008 Location: West Lancs Posts: 4,055	Re: Replacement Bolts for Ignition Barrel? Any tips on the best way to get these buggers loose before I chew them up?

15-02-10, 08:50 PM	#9
fastdruid Member Mega Poster Join Date: Jul 2003 Location: W Mids Posts: 2,037	Re: Replacement Bolts for Ignition Barrel? Hmm, I've never actually had a problem with them, once you get the proper security bit anyway. Druid __________________ '00 SV700S - '94 RVF400R - '97 RVF400R - '88 VFR750F

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