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Old 11-05-09, 09:44 PM   #1
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Default Removing flywheel

Got the generator cover + generator off the FZR but cant get the flywheel off, removed the bolt but now it wont budge! any techniques special tools i should be using?

Thanks
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Old 11-05-09, 09:46 PM   #2
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Default Re: Removing flywheel

A flywheel puller would be a fine start.

Pics of the flywheel area and it may become apparent what sort of puller is needed.
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Old 11-05-09, 09:48 PM   #3
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Default Re: Removing flywheel

Not directly helping but have you gotten one of those manufacturer book things?

http://motorbikemanuals.blogspot.com...ce-manual.html

Here for yours mate.
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Old 11-05-09, 09:49 PM   #4
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Default Re: Removing flywheel

Fly wheel puller as YC said. I didnt have one when I had to replace mine a month or two ago I used a brake hub puller but it still needed a fair bit of persuasion and 2 pepole to take it off. eventually the shock from a hammer knocking the handle on the puller was enough to loosen it.
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Old 11-05-09, 09:52 PM   #5
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Default Re: Removing flywheel


is that anything like it?
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Old 11-05-09, 09:54 PM   #6
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Default Re: Removing flywheel

Need to know what's under that bolt. If there is a thread inside (not the bolt thread in the crank nose, a thread in the flywheel) then you need a bolt to fit it. That will press the crank out of the rotor.
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Old 11-05-09, 10:00 PM   #7
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Default Re: Removing flywheel

Quote:
Originally Posted by BanditPat View Post

is that anything like it?
Well its a flywheel its similar but dont look like that one

Quote:
Originally Posted by yorkie_chris View Post
Need to know what's under that bolt. If there is a thread inside (not the bolt thread in the crank nose, a thread in the flywheel) then you need a bolt to fit it. That will press the crank out of the rotor.
Yea there is a bigger thread in the actual flywheel but cannot find a bolt big enough any where in my workshop, my Dad was on about pulling my rear wheel spindle out of my sv to see if that was big enough, will ask if work have a flywheel remover tool tomorrow.
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Old 11-05-09, 10:01 PM   #8
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Default Re: Removing flywheel

http://www.fzrarchives.com/fzr400/FZ...ng%20flywheel?
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Old 11-05-09, 10:01 PM   #9
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Default Re: Removing flywheel

Depends on the size. Some bikes happen to have a swingarm spindle that's right. SV is M20 fine pitch... picked one up locally for £2.
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Old 11-05-09, 10:04 PM   #10
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Default Re: Removing flywheel

Quote:
Originally Posted by http://www.fzrarchives.com/fzr400/FZR400%20Frequently%20Asked%20Questions.html#How%2 0do%20I%20remove%20the%20*&$#ing%20flywheel?
the rear axle will also serve this purpose,
Try it.

Get some diesel on hand. Don't be afraid to screw it in as tight as you dare and leave it for a couple of days and see if it will "creep" off
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