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Old 16-10-11, 08:06 PM   #1
N77
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Default Time for a clean...

Well having only owned the bike for a couple of months, while the weather has been kind I have been out on it.

As the weather will be closing in I thought I would get it all cleaned before it doesn't get used. Wish I had not started though how nice the weather has been the last few days.

Having looked at the threads on here with regards to getting the exhaust clean again, I went and purchased some Optiglanz from Hein Gericke.

Before:



Midway:



Currently:



I think with a bit more work it will come up better, although after trying to take it off, I have broke off one of the bolts that go into the head (well I didn't, my dad that was helping did it) so I need to try and get the other out in one piece and then try and remove the stud. Been searching all over the forum for hints on the best way to go about it

Anyone know if this is the original exhaust? as I have a spare system to go on for MOT purposes and it looks different to that, the connector seems to be further up towards the downpipe?



Its been cut to fit the ART that has been taken off, but then this is the remainder and the image above of it mid way.



While I have the side panels off, they have been subject to a 3 stage polish, wax and will seal it when back on the bike. I also tried to clean around the engine while doing the exhaust. Some of the crap has come off but I think to do it properly then it would have to be stripped, and I am not going that far

Have my new can to put on but will need to sort out the exhaust problem now before I can

Few more things I want to do though, keeping me occupied anyway
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Old 19-10-11, 11:22 PM   #2
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Default Re: Time for a clean...

Invest in some left hand drill bits for the broken stud. Centre punch what's left and slowly drill it out using a drill in reverse with a l/h bit. The l/h bits create some heat which helps break corrosion and bite into the snapped stud then the l/h motion unscrews the broken portion. I swear by my set of l/h bits, they've helped me out no end since I bought them and it's so much easier than having to helicoil or retap threads.

http://www.ebay.co.uk/sch/i.html?_fr...All-Categories

Don't use easy-outs or screw extractors, just the l/h drill bits.

Last edited by Lozzo; 19-10-11 at 11:27 PM.
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Old 21-10-11, 09:10 PM   #3
N77
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Default Re: Time for a clean...

Thanks for the advice, we have tried the plus gas on the other one along with heat to try and get that out without breaking, but so far not with success.

Will be trying again over the weekend as I want to try and get out for a ride before its too late and the weather gets worse. Don't mind cold as long as its not wet
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Old 29-10-11, 07:38 PM   #4
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Default Re: Time for a clean...

Well its all cleaned and fixed now, had to take it somewhere as the other broke as well. The guy that did it said he was no surprised it broke as he couldn't get them out heating them up either. Eventually they had to be drilled out and he helicoiled them in the end.

Cleaned it up a bit more so now it looks like this:-





I finally managed to get my new can on too





Went for a MTS Tri Oval stainless steel can with carbon outlet and road legal, and I am glad I did. It looks good and the quality of it is top notch. Also got a R&G Exhaust hanger in the end after my failed NWS one from eBay and it fits with it perfect.

Also fitted my new rear hugger I managed to get off eBay for £25 already in the right colour, as I will have to remove the undertray shortly.



Next job is the undertray and tail tidy, as I think I will have to replace the standard undertray as I believe that it has been modified to fit this undertray.
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Old 29-10-11, 08:12 PM   #5
SpikeTM
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Default Re: Time for a clean...

Looking sweet there and the exhaust looks the mutts nutts
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Old 29-10-11, 11:57 PM   #6
DarrenSV650S
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Default Re: Time for a clean...

That can is nice! not sure about the wavy hanger though

Why are you taking off the undertray?
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Old 30-10-11, 12:37 AM   #7
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Default Re: Time for a clean...

Quote:
Originally Posted by DarrenSV650S View Post
That can is nice! not sure about the wavy hanger though

Why are you taking off the undertray?
I did have a more straight hanger but it didn't fit, its a nice bit of kit but it should be for £46

see http://forums.sv650.org/showthread.php?t=171883

Also the undertray is damaged and a bit is missing I think, not sure what it is as no one answered when I posted this

http://forums.sv650.org/showthread.php?t=171562

The number plate moves all over the place due to this so need to replace it
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Old 30-10-11, 01:07 AM   #8
DarrenSV650S
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Default Re: Time for a clean...

Looks like a Pyramid undertray

http://www.pyramid-plastics.co.uk/ca...oducts_id=1078
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Old 30-10-11, 05:18 PM   #9
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Default Re: Time for a clean...

good effort with cleaning these pipes, just remind me that mines need it as well
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Old 30-10-11, 05:28 PM   #10
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Default Re: Time for a clean...

That end can is sweeeeet!
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