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Old 09-09-05, 08:39 AM   #1
Yokel
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Default Hacksawing an exhaust off

I've bought an end can from the nice people at Carbon Can Co with the usual 'It'll be ok, I'll work out how to fit it when it arrives' kind of attitude. Know I need to saw through the existing pipe (4.5cm from the weld say the instructions) but anyone got any tips?
Am I going to need a file to clean the pipe up afterwards and how hard is it realistically? Not worth shelling out for an angle grinder, but is this a big pack of spare blades job or fairly easy?

Cheers,

Y.
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Old 09-09-05, 08:45 AM   #2
hutchy
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wrap electric tape round the pipe to give you a good cut line, let the hacksaw do the work dont try to force it to cut or you'll run off (especially when you into the pipe) - take your time - if you start with a new blade 32t you'll get a good edge, use a file to take off the burrs
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Old 09-09-05, 08:46 AM   #3
Cronos
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It's not a big job at all and a decent hacksaw combined with some elbow grease should get you through the pipe in 5 to 10 minutes.

Remember to be very careful, it's easy to slip or mis-position yourself and and start sawing through all sorts. Cover up the vulnerable bits.

Use a decent blade and have a couple on standby. there's nothing worse than having to rush out and get a replacement blade.

Rub a candle over both side of the blade as this should make the blade slide more easily.
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Old 09-09-05, 09:00 AM   #4
Noufy
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All of the above, plus protect your swing arm, never know what could happen.

Try and get an Angled saw if you are buying one. Got one from B&Q when I did mine and you could turn the balde inside out, which made it a lot easier.
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Old 09-09-05, 09:50 AM   #5
Stormspiel
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took mine off with a 9 inch grinder. took about 30 secs after i'd marked it and offered up new pipe. I put a strip of masking tape round as it's easier to mark then covered 3-4 inch either side of where i was going to cut with tricians tape. If you're going th e hacksaw way... you'll probably wreck a blade or two so have some spares handy.

GOOD LUCK
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Old 09-09-05, 10:30 AM   #6
Bluepete
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I did the electric tape and new blade bit, made it even easier by removing the footpegs and brake pedal (3 bolts) and hanging it by a bungee to give more clearance. Did you get your can from the CCC Ebay site? I paid £110 for my stainless oval can.
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Old 09-09-05, 11:05 AM   #7
Yokel
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Yup - £110. Bargain I reckon and next day delivery - all the glowing recommendations on here seem to be true.

Will go for the tips above and report back on Monday. Possibly even with a pic or two and some before and after sound clips if I remember. Damn that means I'll have to clean the bike, can't preserve it in a photo with crud all over the back rim

This will be end the of me owning a stock SV650s and possibly an expensive downward spiral...

Cheers all! Y
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Old 09-09-05, 11:16 AM   #8
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Make sure you keep the original can as you may want to re-fit it when you're selling the bike on.
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Old 09-09-05, 12:35 PM   #9
Richie
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See Here , I took photo's of the exhaust referb + fitting.
hope this helps
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Old 09-09-05, 03:58 PM   #10
Yokel
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Richie, that's superb! Really nice looking pipe once you'd finished with it too.
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