SV650.org - SV650 & Gladius 650 Forum

SV650.org - SV650 & Gladius 650 Forum (http://forums.sv650.org/index.php)
-   SV Talk, Tuning & Tweaking (http://forums.sv650.org/forumdisplay.php?f=111)
-   -   Handle Bar Change out (http://forums.sv650.org/showthread.php?t=93575)

PaulSV650S 18-07-07 03:05 AM

Handle Bar Change out
 
Hello Britts From A Yank.

I have a 2006 SV650S. I turly enjoy the bike other than the clip on handle bars. I use the Bike mostly to and from work, so comfort is the issue. I recently purchased a factory SV650 not S tripple tree clamp with handle bar trisers. A pair of super bike handle bars and replaced the original upper tripple tree clamp.To instal the new handle bars using all of the original brake hoses, throttle cable, and factory wires for starter and blinkers. Step 1 place covering around the tank and fairing, to avoid scratches. Step 2 remove everything from the clip ons.Step 3 remove tripple tree clamp (the Head bolt is a 32 mm) the ignition is attatched using security screws. pick up security screw driver bits at local hard ware store. Step 4 remove clip ons. Step 5 now the fun stuff, you will need to remove all wiring from the left side of the bikes frame that is held by a wire clamp. this is easy to find and remove you can see the wires exiting a hole in the frame and there is the clip. this will allow for a few inches for movement of the handle bars. in that clamp is also the throttle wires. Step 5 push the throttle wires back into the frame hole ( lift up the gas tank) then run the wires out of the from hole on the right, this will allow for several inches of wire. Step 6 remove the front brake like frome the front of the frame, it has a frame clamp attatched to it. You will need to clip the black plastic wire ties that hold the brake line to the speedo wire. Step 7 re instal the ignition to the new tripple tree clamp and put tripple tree clamp on the forks. intall all the clamp on stuff, clutch, brake, throttle, turn sigs and starter clamp housings Step 8 Put handle bars on handle bar risers and you are done,, almost you will notice that the brake fluid reservor is just dangling because the factory mount was bolted to a hole in the clip on handle bar,,,easy fix. take the top bolt out of the blake lever clamp mount. that bolt is 20mm. buy a 35mm to 40mm bolt. put the new bolt through the mounting hole at the base of the brake fluid reservor then into the brake lever clamp.It looks neat and clean and low. there is just one more thing you will need to buy just a little bit longer brake line hose that runs from the reservor to the brake handle,,, for the Britts about 15 mm to 20mm longer or 1 to 2 inches......lol.... No offense If I could move there I would.....
My Cost......
Ebay-Suzuki Factory tripple tree clamp with Risers. $25.00 U.S. plus shipping.
Ebay- Super bike handle bars $19.00 plus shipping
Ebay- Universal bar ends $8.95 plus shipping
Auto Parts- 40 mm bolt for brake clamp $1.00 set of three.
Auto Parts- Brake hose for reservor $1.00
Time 2 hours if that.:thumbsup:
If you were to buy after market tripple tree riser kit, $250 plus+++++

ClemsonSV 18-07-07 06:15 PM

Re: Handle Bar Change out
 
I have been looking at getting S type handle bars...wish I knew you were looking, we could have traded...

If, by chance, you are looking for the less aggressive rear sets I'm also looking at getting some more aggressive ones. I believe there is a slight difference in them, but they are interchangable if you are interested.

chazzyb 18-07-07 06:20 PM

Re: Handle Bar Change out
 
Quote:

Originally Posted by PaulSV650S (Post 1240833)
for the Britts about 15 mm to 20mm longer or 1 to 2 inches......lol.... No offense

OK then:

1" = 25.4mm, if you're doing any estimating. Or you might experience some problems :roll: .

and

If it has to be anything, then Brits, not Britts. Please!:thumbsup:

PaulSV650S 18-07-07 11:41 PM

Re: Handle Bar Change out
 
Did not mean to offend,,,, I did not know off hand the metric conversion. thanks.....

chazzyb 19-07-07 09:37 AM

Re: Handle Bar Change out
 
Quote:

Originally Posted by PaulSV650S (Post 1241611)
Did not mean to offend

None taken!;)

PaulSV650S 20-07-07 02:00 AM

Re: Handle Bar Change out
 
I hope this helped somone? since my other thred did not .....

STRAMASHER 20-07-07 02:11 AM

Re: Handle Bar Change out
 
Paul you could help me more by getting us a job and a house in scorchio Florida. :D

Feckin July here and I was nearly grabbing for the inner-linnings for my jacket n' trousers tonight. Freezing.:smt093 50F

Had a visit to y'all a few years back. You all cut about with no helmets! :smt104 Loons!:D

PaulSV650S 20-07-07 02:24 AM

Re: Handle Bar Change out
 
Yep the not so wise dont wear helmets mostly the Harley Davidson group.... I wear everything. It was about 95 today and hummid. I would trade for some cooler temps. But we have one thing in common it rains alot here. liquid sun shine (rain) later dudes:cool:

ClemsonSV 20-07-07 03:00 AM

Re: Handle Bar Change out
 
Hey, Paul. Where abouts in Florida do you live? I used to live down in south Jacksonville a while back. Now I'm up in Clemson, South Carolina where we have some mountains and I can't decide which I like more. Definitely more fun for biking up here. I'm only about 10 minutes from some nice curvy mountain roads!

Can't say much about the weather though. Still in the 90s every day and humid as all get out...

PaulSV650S 20-07-07 01:50 PM

Re: Handle Bar Change out
 
I live in Pensacola Florida close to Mobile Alabama.


All times are GMT. The time now is 06:30 PM.

Powered by vBulletin® - Copyright ©2000 - 2025, Jelsoft Enterprises Ltd.