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Old 12-04-09, 09:37 PM   #26
SVGrandad
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Join Date: Apr 2006
Location: Rugby
Posts: 98
Default Re: brake lever travel

Quote:
Originally Posted by Rocket View Post
Change your caliper seals. What's happening is that due to their age they are distorting a lot when you apply the brakes then when you release they spring back and retract the pistons too far with them. They are designed to do this slightly to give the pads clearance on the discs but only minimally.

As a temporary measure or to test the theory take the pads out and unbolt the calipers one at a time. Work the pistons out (not till they drop) then push them back in. Do this a few times on each piston and it will reset the grab the seals have on the pistons. You should then find that your lost movement at the lever is much reduced.

Voila! Point proved - change the seals. Happened on both my K3 1000's
Rocket - if your theory is correct, shouldn't you be able to "pump up" the brakes as the seals would not return the pistons quicker than you could pump the lever? Ophic said his brakes did not pump up. Am happy to be proved wrong!
Cheers
SVGrandad
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