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Old 27-10-09, 09:43 AM   #1
Lucas
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Default Brake piston removal

These are curvy front brake, it has been taken off for rebuild.

I'm wondering how the pistons can be removed without expensive special tools.

cheers,

Lucas
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Old 27-10-09, 09:50 AM   #2
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Default Re: Brake piston removal

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Originally Posted by Lucas View Post
These are curvy front brake, it has been taken off for rebuild.

I'm wondering how the pistons can be removed without expensive special tools.

cheers,

Lucas
Connect them back to the brake hose and squeeze the brake lever until they pop out ? ...

Alternatively connect the brake calliper to an air compressor and let the pressure do the work for you

Last edited by martianskippy; 27-10-09 at 09:52 AM.
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Old 27-10-09, 09:54 AM   #3
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Default Re: Brake piston removal

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Originally Posted by martianskippy View Post
Alternatively connect the brake calliper to an air compressor and let the pressure do the work for you
cheers, but I don't have a compressor.
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Old 27-10-09, 09:57 AM   #4
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Default Re: Brake piston removal

I tend to use a thick rag or T-shirt folded over a few times (so to not score the piston at all) and clamp and pull with a set of Mole grips.

There is probably a better safer way than this though. I know nothing.

Last edited by plowsie; 27-10-09 at 09:58 AM.
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Old 27-10-09, 10:02 AM   #5
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Default Re: Brake piston removal

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Originally Posted by plowsie View Post
I tend to use a thick rag or T-shirt folded over a few times (so to not score the piston at all) and clamp and pull with a set of Mole grips.

There is probably a better safer way than this though. I know nothing.
I did it like this on my gsxr calipers but was careful. I'm sure it's not the proper way to do it but no harm was caused.

Nick
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Old 27-10-09, 10:05 AM   #6
maviczap
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Default Re: Brake piston removal

These aren't too expensive are they?

http://cgi.ebay.co.uk/Motorcycle-Bra...item25557c88a3
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Old 27-10-09, 10:21 AM   #7
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Default Re: Brake piston removal

+ 1 the first line of martianskippy's reply, but DON'T use air!
If the piston is really stuck, when it finally lets go under air pressure it will literally be a missile. Hydraulic is far safer.
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Old 27-10-09, 10:26 AM   #8
Lucas
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Default Re: Brake piston removal

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Originally Posted by maviczap View Post
These aren't too expensive are they?

http://cgi.ebay.co.uk/Motorcycle-Bra...item25557c88a3
seems good, it's the first time I believe the claim of 'added pulling power'

£18 is not a lot, but it'll be a tool used once in a few years if that...

i'll give the mole grips a careful try first.

thanks everyone for the tips.

lucas
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Old 27-10-09, 12:26 PM   #9
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Default Re: Brake piston removal

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Originally Posted by Bunks View Post
I did it like this on my gsxr calipers but was careful. I'm sure it's not the proper way to do it but no harm was caused.

Nick
I would be afraid that the piston could get deformed this way, even though no scouring can be observed..

I think using the hydraulic pressure of your brake system is the safest and easiest way forward - you don't need any additional tools and you can be 100% sure you don't damage the piston in any way.

Anyways, I know nothing so please feel free to disregard my posts in this thread
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Old 27-10-09, 12:51 PM   #10
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Default Re: Brake piston removal

Both the molegrips & compressor ways are a bit risky, I had to do this on friday night and just did it the hydrolic way.

The tools unnecesary unless you rebuild calipers that aren't attached to a bike often. Takes literally 10 minutes to put the calipers on a bike, bleed up and pop out.
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