SV650.org - SV650 & Gladius 650 Forum



SV Talk, Tuning & Tweaking Discussion and chat on all topics and technical stuff related to the SV650 and SV1000
Need Help: Try Searching before posting

Reply
 
Thread Tools
Old 18-10-07, 07:15 PM   #1
emcf
Guest
 
Posts: n/a
Default removing the rear brake pins

evening all,

i've got the rear brake caliper off the bike and am trying to remove the brake pads. the pins that hold them in are a bit corroded and i can't seem to remove them. i've got penetrating spray but it is not having that great an effect. any tips on how to get them out?
  Reply With Quote
Old 18-10-07, 07:25 PM   #2
SDMF
Guest
 
Posts: n/a
Default Re: removing the rear brake pins

Remember there should be an 'R' clip holding each pin in place- have you got these out yet?

Then I usually get the long nose pliers out- and give the pins a twist and they come out easy after that.

hth
  Reply With Quote
Old 18-10-07, 07:28 PM   #3
Sid Squid
No, I don't lend tools.
Mega Poster
 
Sid Squid's Avatar
 
Join Date: Jul 2003
Location: Skunk Works, Nth London
Posts: 8,680
Default Re: removing the rear brake pins

Self locking grips as close to the far end of the pins as you can get, carefully wiggle them back and forth to get them moving, take great care not to break them.
Failing that, drill holes smaller than the diameter of the pins in the blind end of the caliper and drift them out with a slim punch. Sometimes splitting the caliper and thus being able to grip the pins right next to where they enter the blind holes, ('cos the pads aren't in the way), allows you to twist them sufficiently to move them before they spiral enough to snap.
__________________
If an SV650 has a flat tyre in the forest and no-one is there to blow it up, how long will it be 'til someone posts that the reg/rec is duff and the world will end unless a CBR unit is fitted? A little bit of knowledge = a dangerous thing.

"a deathless anthem of nuclear-strength romantic angst"
Sid Squid is offline   Reply With Quote
Old 18-10-07, 07:29 PM   #4
Razor
Guest
 
Posts: n/a
Default Re: removing the rear brake pins

Drill the opposite side and knock them out with a pin punch if you're struggling.
I've never had to go that far but a few other folk have.
  Reply With Quote
Old 19-10-07, 10:03 AM   #5
Ter
Guest
 
Posts: n/a
Default Re: removing the rear brake pins

Split the caliper,

watch out that you don't lose any seals,

wiggle the pins out with your hands (I find sometimes molegrips can leave marks!),

Then drill out the rear side to allow future access (if you can be bothered),

Clean pins (I use brake fluid or petrol with a old toothbrush),

Replace calipers halves,

Insert new pads and bleed (not you but the system).

Nothing wrong with replacing your fluids at the same time as the pads huh?

  Reply With Quote
Old 19-10-07, 09:01 PM   #6
emcf
Guest
 
Posts: n/a
Default Re: removing the rear brake pins

thanks for the responses folks.

SDMF - i did have the R clips off but with me and mechanical things it is always worth pointing out the obvious!

Sid & Razor - thanks, self grips didn't do the trick so i am halfway through drilling out the back but have had to stop just now for the neighbours' sake.

Ter - splitting it is what i wanted to avoid as i wasn't sure how well i'd be able to get it back together. and i am replacing the brake lines with ss braided lines so have the rear lines drained anyway!

related question - i have bought halfords dot 4 racing brake fluid...it mentions cars on the rear but not bikes - have i bought the wrong stuff?
  Reply With Quote
Old 20-10-07, 06:59 AM   #7
Spanner Man
Member
Mega Poster
 
Join Date: May 2005
Location: Sunbury Middlesex
Posts: 1,396
Default Re: removing the rear brake pins

Morning all.

Don't drill a hole any larger than 1/8, or 3.2 mm as this will still leave an adequate shoulder for the pin to go against as the pins are around 5.5mm in diameter.

I always resort to this method, if 'Mole grips' don't work, & I grind a slight taper on the tip of the pin before re installing them, this with the application of some decent high temperature 'copperslip' usually ensures that they don't seize again.

Cheers.
__________________
Spanner Man
http://stewarts-motorcycles.co.uk/default.html
Spanner Man is offline   Reply With Quote
Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
rear brake caliper pins mattglavin SV Talk, Tuning & Tweaking 19 23-04-09 07:31 AM
rear brake pins siezed - what now ejohnh SV Talk, Tuning & Tweaking 31 15-12-08 01:16 PM
Rear brake pins Viney Stuff Wanted 4 29-08-06 07:29 PM
Removing the dreaded brake pad pins. Dirty Baz SV Talk, Tuning & Tweaking 13 29-11-05 09:22 PM
rear brake pins syphonus SV Talk, Tuning & Tweaking 9 11-10-04 09:40 PM


All times are GMT. The time now is 12:12 AM.


Powered by vBulletin® - Copyright ©2000 - 2025, Jelsoft Enterprises Ltd.