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Old 26-04-20, 11:46 AM   #31
pedro3178
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Default Re: Advice on front fork springs

It’s fine. I will use masking tape to protect fork. Should have mentioned I want to paint the bottom fork. Got the damper rods out and now soaking in degrease.
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Old 26-04-20, 04:27 PM   #32
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Default Re: Advice on front fork springs

Happy with how these turned out




This was the colour of old fork fluid

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Old 26-04-20, 07:10 PM   #33
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Default Re: Advice on front fork springs

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Originally Posted by pedro3178 View Post
Just about to start this. I just wondered, when carrying out the reassembly , is there a special tool required to seat the top bush and oil seal back into place ?


A seal driver of the correct size (see the smile of the day thread).

Or you can use plastic pipe and u-clamps to make your own.


Whichever you use, drive the top bush using the washer placed on top to get it pushed home without damaging it.
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Old 27-04-20, 08:26 AM   #34
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Default Re: Advice on front fork springs

Looking good pedro. Safe to say the oil was due
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Old 27-04-20, 11:42 AM   #35
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Default Re: Advice on front fork springs

Cheers guys.

Managed to get the damper rods welded up

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Old 29-04-20, 05:00 PM   #36
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Default Re: Advice on front fork springs

That's her back together. Obviously I can't road test just now but even the basic push down rebound is night and day to what it was. Can't wait to give her a try.

Big thanks to everyone for their input and help. In the end I went for proper weld on the rebound holes, 8.5 progressive springs and Silkolene RSF 7.5 oil.

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Old 29-04-20, 05:14 PM   #37
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Default Re: Advice on front fork springs

Proper bike. Not one of those newfangled square things.
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Old 29-04-20, 05:27 PM   #38
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Default Re: Advice on front fork springs

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Proper bike. Not one of those newfangled square things.

Last edited by pedro3178; 29-04-20 at 05:29 PM.
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Old 29-04-20, 07:02 PM   #39
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Default Re: Advice on front fork springs

now for some suspension wisdom.


to check that everything has gone well and things are correct.


take the bike off the stands and push down on the front end as hard as you can and let it pop back up. you want the dampening to let the pop come up and stop at rest or just a slight 3-5mm overshoot ten down again. there should be no pogo effect.



weld done
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Old 29-04-20, 07:56 PM   #40
pedro3178
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Default Re: Advice on front fork springs

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now for some suspension wisdom.


to check that everything has gone well and things are correct.


take the bike off the stands and push down on the front end as hard as you can and let it pop back up. you want the dampening to let the pop come up and stop at rest or just a slight 3-5mm overshoot ten down again. there should be no pogo effect.



weld done

Just tried this out. 100% no pogo effect now

Weld done , I liked that one!
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