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Old 27-10-08, 04:01 PM   #1
Brettus
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Unhappy Rounded bolt, any help please?

OK so in my stupidity/eagerness I managed to overtighten the left hand side cover below the seat. (the product of having allen key sockets and being ham fisted) now it won't move and its rounded inside, any suggestions for clever removal? I was debating dremmelling a slot in the top with a cutting disc to get some purchase with a flat head screwdriver. any suggestions appreciated.
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Old 27-10-08, 04:04 PM   #2
Scoobs
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Default Re: Rounded bolt, any help please?

Hammer in a Torx bit?
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Old 27-10-08, 04:04 PM   #3
Dangerous Dave
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Default Re: Rounded bolt, any help please?

Quote:
Originally Posted by Brettus View Post
I was debating dremmelling a slot in the top with a cutting disc to get some purchase with a flat head screwdriver.
Thats one good option, the bolt is buggered anyway so you don't have to worry about damaging the Head.
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Old 27-10-08, 04:24 PM   #4
rigor
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Default Re: Rounded bolt, any help please?

Dremelling the top is what I did when I did exactly the same thing as you (well, not exactly, mine was on the right hand side )
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Old 27-10-08, 04:34 PM   #5
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Default Re: Rounded bolt, any help please?

will need a steady hand to stop scratching the cover - I'd try the torx route first

Spokey
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Old 27-10-08, 04:46 PM   #6
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Default Re: Rounded bolt, any help please?

Quote:
Originally Posted by Spokey View Post
Spokey
Formally Banana / nana?
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Old 27-10-08, 04:48 PM   #7
Spokey
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Default Re: Rounded bolt, any help please?

Aye

Banana was from when I had the yellow SV - I thought the avatar would help

Last edited by Spokey; 27-10-08 at 04:51 PM.
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Old 27-10-08, 04:59 PM   #8
Brettus
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Default Re: Rounded bolt, any help please?

Cool thanks for the replies guys, i'll try the less destructive torx idea first as I like the sound of that.
Will see what happens
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Old 27-10-08, 08:33 PM   #9
northwind
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Default Re: Rounded bolt, any help please?

You might end up bending the subframe tab doing that, mind. Dremelling is good because it heats the bolt up too.
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Old 27-10-08, 08:43 PM   #10
sauluk
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Default Re: Rounded bolt, any help please?

But if it heats up the bolt it'll further expand into place, better for it to be cold i'd of thought
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