how to remove throttle bodies? - SV650.org

26-01-12, 12:34 PM

Can anyone tell me how to remove the throttle bodies? I'm trying to get the last piece of my 33bhp restrictor off but can't get to it without taking the throttle bodies off.

2006 pointy!

muzikill · 26-01-12, 01:27 PM

1st answer as always, get the official suzuki manual for engineers. it has a step by step guide for doing this.

26-01-12, 01:53 PM

Ok, I am planning on getting it, but can someone please explain how I would remove it?

TheRamJam · 26-01-12, 02:05 PM

I have a PDF service manual for the SV650 which covers the pointy model. If thats any help to you i could email you it

26-01-12, 02:10 PM

Pm'd

26-01-12, 02:28 PM

while I wait for RamJam to get home and email me the service manual, is there anyone that would be kind enough to share their knowledge?

muzikill · 26-01-12, 07:57 PM

You have to be meticulous messing with it. Take off seat. Disconnect battery. Lift tank up. Disconnect air filter connectors either side. Remove air filter housing. if you need to disconnect the high pressure fuel hose I did it at the tank. Surrounded by a big rag to catch the initial burst of fuel (think can of fizzy juice shook up being opened) and it draining out the throttle body from injectors. The bodies are connected to the top of the engine by screw clips underneath. When loosened you have to wiggle it off and pull it off at one end first when your almost there. If ive missed out something its because it aint straightforward for a first timer. You might damage something. Its worth tagging the connectors you pull out. Theres a couple on the throttle body and one on the fuel tank pump and two or three on the air housing. Theres also 3 rubber pipes to remove underneath. Ive already edited this post 3 times remembering Sh#t about the process of removing it. And this is why none wants to commit to a full post. It would be a waste of time when a pdf thats easily available tells it like it is - officially by suzuki. Please use the manual when you do it mate I dont want you to fk it up.

Dont let your eagerness get the better of you. Ive done that too many times and its ended up costing me.

26-01-12, 08:09 PM

I've done everything already like you mentioned above with the help of jewkc

TheRamJam · 26-01-12, 08:14 PM

Email sent buddy there will be 10 of them

TheRamJam · 26-01-12, 08:44 PM

26-01-12, 12:34 PM	#1
musne Guest Posts: n/a	how to remove throttle bodies? Can anyone tell me how to remove the throttle bodies? I'm trying to get the last piece of my 33bhp restrictor off but can't get to it without taking the throttle bodies off. 2006 pointy!

26-01-12, 01:27 PM	#2
muzikill Member Mega Poster Join Date: Jul 2005 Location: Dunfermline Posts: 1,712	Re: how to remove throttle bodies 1st answer as always, get the official suzuki manual for engineers. it has a step by step guide for doing this. __________________ Learn to maintain your bike, take it apart, rebuild the engine & more (using better bolts ), drop it & fix it again! K3 Job c.v: Engine:remove/split/rebuild/refit. Replace:Gearbox,Fuel pump,Gaskets. Piston clean,rings. Overhaul:Throttle body,Injectors,Brakes,Forks. Remove/refit:Exhaust,Radiator,Oil cooler,Throttle,Air filter,Tank. Replace: Oil,Coolant,grease,brake hoses & bleed.

26-01-12, 01:53 PM	#3
musne Guest Posts: n/a	Re: how to remove throttle bodies Ok, I am planning on getting it, but can someone please explain how I would remove it?

26-01-12, 02:05 PM	#4
TheRamJam Member Mega Poster Join Date: Feb 2009 Location: North East Glasgow, UK Posts: 1,138	Re: how to remove throttle bodies I have a PDF service manual for the SV650 which covers the pointy model. If thats any help to you i could email you it __________________ Previous: Suzuki SV650S K9 - Sold Suzuki GSXR1000 K8 - Wrote Aff Honda Fireblade RR-9 - Sold Yamaha MT 10 - Sold Current Bike: Aprilia Tuono V4 Factory

26-01-12, 02:10 PM	#5
musne Guest Posts: n/a	Re: how to remove throttle bodies Pm'd

26-01-12, 02:28 PM	#6
musne Guest Posts: n/a	Re: how to remove throttle bodies while I wait for RamJam to get home and email me the service manual, is there anyone that would be kind enough to share their knowledge?

26-01-12, 07:57 PM	#7
muzikill Member Mega Poster Join Date: Jul 2005 Location: Dunfermline Posts: 1,712	You have to be meticulous messing with it. Take off seat. Disconnect battery. Lift tank up. Disconnect air filter connectors either side. Remove air filter housing. if you need to disconnect the high pressure fuel hose I did it at the tank. Surrounded by a big rag to catch the initial burst of fuel (think can of fizzy juice shook up being opened) and it draining out the throttle body from injectors. The bodies are connected to the top of the engine by screw clips underneath. When loosened you have to wiggle it off and pull it off at one end first when your almost there. If ive missed out something its because it aint straightforward for a first timer. You might damage something. Its worth tagging the connectors you pull out. Theres a couple on the throttle body and one on the fuel tank pump and two or three on the air housing. Theres also 3 rubber pipes to remove underneath. Ive already edited this post 3 times remembering Sh#t about the process of removing it. And this is why none wants to commit to a full post. It would be a waste of time when a pdf thats easily available tells it like it is - officially by suzuki. Please use the manual when you do it mate I dont want you to fk it up. Dont let your eagerness get the better of you. Ive done that too many times and its ended up costing me. __________________ Learn to maintain your bike, take it apart, rebuild the engine & more (using better bolts ), drop it & fix it again! K3 Job c.v: Engine:remove/split/rebuild/refit. Replace:Gearbox,Fuel pump,Gaskets. Piston clean,rings. Overhaul:Throttle body,Injectors,Brakes,Forks. Remove/refit:Exhaust,Radiator,Oil cooler,Throttle,Air filter,Tank. Replace: Oil,Coolant,grease,brake hoses & bleed. Last edited by muzikill; 26-01-12 at 08:12 PM.

26-01-12, 08:09 PM	#8
musne Guest Posts: n/a	Re: how to remove throttle bodies I've done everything already like you mentioned above with the help of jewkc

26-01-12, 08:14 PM	#9
TheRamJam Member Mega Poster Join Date: Feb 2009 Location: North East Glasgow, UK Posts: 1,138	Re: how to remove throttle bodies Email sent buddy there will be 10 of them __________________ Previous: Suzuki SV650S K9 - Sold Suzuki GSXR1000 K8 - Wrote Aff Honda Fireblade RR-9 - Sold Yamaha MT 10 - Sold Current Bike: Aprilia Tuono V4 Factory

26-01-12, 08:44 PM	#10
TheRamJam Member Mega Poster Join Date: Feb 2009 Location: North East Glasgow, UK Posts: 1,138	Re: how to remove throttle bodies Here are links for anyone else who needs a service manual Section 1 General Information https://www.yousendit.com/download/T...NDJUME5WeHNUQw Section 2 Periodic Maintainence https://www.yousendit.com/download/T...SU9uSlRvS3NUQw Section 3 Engine https://www.yousendit.com/download/T...SU85NVhMYnRVag Section 4 FI System Diagnosis https://www.yousendit.com/download/T...SU9oMlhMbjhUQw Section 5 Fuel System & Throttle Body https://www.yousendit.com/download/T...NDJ1Yk1pR01UQw Section 6 Cooling & Lubrication System https://www.yousendit.com/download/T...SU9veE5BSXNUQw Section 7 Chassis https://www.yousendit.com/download/T...SU9YSHpMbjhUQw Section 8 Electrical System https://www.yousendit.com/download/T...eDM5eFZqQThUQw Section 9 Servicing Info https://www.yousendit.com/download/T...eDNoMlhyZHNUQw Section 10 Emission Control Info https://www.yousendit.com/download/T...eDM1bmdVV01UQw __________________ Previous: Suzuki SV650S K9 - Sold Suzuki GSXR1000 K8 - Wrote Aff Honda Fireblade RR-9 - Sold Yamaha MT 10 - Sold Current Bike: Aprilia Tuono V4 Factory

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