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Old 12-12-09, 09:24 AM   #1
MotoMartin
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Default Fuel pump wiring 3 or 4 prong

Hi Guys,
I'm working to repair a crash damaged '05 SV650 naked, the tank has been removed because of damage. The connector for the fuel pump is a brown four prong, the replacement fuel pump has a white three prong plug. What does the extra green and black wire do? If I join the same color wires together what do I do with the extra green one? Why do they have different wiring - which is not shown in the Haynes manual?
I know that is a lot of questions but you guys know your stuff right?
Cheers
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Old 12-12-09, 12:27 PM   #2
yorkie_chris
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Default Re: Fuel pump wiring 3 or 4 prong

Fuel light?
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Old 12-12-09, 04:30 PM   #3
sz1
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Default Re: Fuel pump wiring 3 or 4 prong

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Old 12-12-09, 04:35 PM   #4
sz1
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Default Re: Fuel pump wiring 3 or 4 prong

now then sorry for size of pic ! i had exactly the same problem recently when replacing a loom on a k4 as you can see they tie in to all sorts hope these help.i ended up getting the right loom will add link if you look on the loom you have half way up the loom there is a number on it get one that matches and jobs a good un.

p.s there are a few variations


http://www.svspares.com/catalogue/232-2_electrical.htm
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Old 12-12-09, 06:06 PM   #5
sz1
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Default Re: Fuel pump wiring 3 or 4 prong

p.s from my experience it appears the 4 pin is on the black frames.i had a day around breakers and couldn't find one the same as the wife's k4 i have a butchered loom here but like i say think the k4 loom is a loner i did actually get it to run just 1 wire to bridge and tidy it would prob be OK. these looms are 350 =+ vat at Suzuki!!!!!!!!!
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Old 12-12-09, 07:57 PM   #6
MotoMartin
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Default Re: Fuel pump wiring 3 or 4 prong

Thanks for the quick reply guys.
Yes it looks like that light green and black wire goes to the speedo for a fuel light.
You are also right about the 4 pin plug being from a black frame. If I had known in advance I would have bought a fuel pump with the brown 4 prong connector.
The P.O. cut off the wires on the female side of the brown connector, so I'll probably splice the wires from the 3 pin plug into those. That way I wont cut the wiring loom at all and if later I feel the need for the fuel light to work buy another fuel pump with the 4 pin connector.
Parts for these bikes are cheap here on Ebay (US) compared to new Suzuki parts, I can't believe the new prices for some of the electrical sensors.

Last edited by MotoMartin; 12-12-09 at 08:09 PM.
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Old 13-12-09, 11:35 AM   #7
sz1
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Default Re: Fuel pump wiring 3 or 4 prong

Quote:
Originally Posted by MotoMartin View Post
Thanks for the quick reply guys.
Yes it looks like that light green and black wire goes to the speedo for a fuel light.
You are also right about the 4 pin plug being from a black frame. If I had known in advance I would have bought a fuel pump with the brown 4 prong connector.
The P.O. cut off the wires on the female side of the brown connector, so I'll probably splice the wires from the 3 pin plug into those. That way I wont cut the wiring loom at all and if later I feel the need for the fuel light to work buy another fuel pump with the 4 pin connector.
Parts for these bikes are cheap here on Ebay (US) compared to new Suzuki parts, I can't believe the new prices for some of the electrical sensors.
glad to of been some help how ever that link i put up £35 .00 delivered aint bad and only take 2 hours to fit.
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Old 13-12-09, 06:07 PM   #8
antony
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Default Re: Fuel pump wiring 3 or 4 prong

if you look on ebay you can but 3 pi plug connectors i had to get one once they only a couple of quid then you dont need to splice it and will look neater as well as easy to remove tank
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Old 14-12-09, 02:28 AM   #9
MotoMartin
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Default Re: Fuel pump wiring 3 or 4 prong

Quote:
Originally Posted by antony View Post
if you look on ebay you can but 3 pi plug connectors i had to get one once they only a couple of quid then you dont need to splice it and will look neater as well as easy to remove tank
I have both sides of the brown 4 prong connector (male and female), the PO cut the wires before the connector end. So I will have a connector to unplug for easy removal of the tank....I will cut off the three prong connector from the fuel pump...no cutting of the wiring loom.
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