SV650.org - SV650 & Gladius 650 Forum



SV Talk, Tuning & Tweaking Discussion and chat on all topics and technical stuff related to the SV650 and SV1000
Need Help: Try Searching before posting

Reply
 
Thread Tools
Old 21-10-06, 09:04 AM   #1
Ceri JC
Guest
 
Posts: n/a
Default Bolt question

My bike is a K4 SV650s.

Like a fool, I managed to shear off one of my rear caliper retaining bolts (the rearmost one - It's the one with the size 14 head and should be set to 23Nm according to Mr. Haynes). Fortunately, I managed to get out the snapped bit and ordered a replacement (plus a spare ). Unfortunately, the bolt hasn't arrived yet and won't be in stock till next week at the earliest.

I really need to use my bike next week and public transport to where I'm going is unreliable and it's important I get there on time- so much so, that I'd probably be prepared to pay hire car prices and hire a small car.

My question is this - I've got a load of stainless steel bolts at home, but they're all with the standard thread, rather than the sort of smooth top for 25mm or so, before the thread starts. Is stainless steel likely to be strong enough; I know it's sometimes more brittle than normal bolts? Are caliper retaining bolts made of anything exotic/particularly strong?

If I do try one and it fails (I'll try to stay off the back brake till I've got a proper bolt), as it's the back of the two points it's secured, I presume the caliper would pivot downwards and catch the back of the inside caliper against the edge (not the surface you normally grip) of the disc. Obviously, I'm not going to hold anyone to what they say should it go pear shaped, but am I right in thinking this wouldn't result in the caliper ripping itself from the brake hose/likely causing a crash?

I'm going to try checking the local breakers for one, but unfortunately, I will need to ride up there to get it with the s/s bolt in place, even if they have one.

Any thoughts/comments?

TIA
  Reply With Quote
Old 21-10-06, 09:40 AM   #2
jonboy99
Guest
 
Posts: n/a
Default

Have you tried asking different dealers?

Personally i'd fit the stainless bolt, and just avoid using the rear brake if I needed the transport so much - avoid any chance of it snapping.
  Reply With Quote
Old 21-10-06, 10:02 AM   #3
Ceri JC
Guest
 
Posts: n/a
Default

Quote:
Originally Posted by jonboy99
Have you tried asking different dealers?

Personally i'd fit the stainless bolt, and just avoid using the rear brake if I needed the transport so much - avoid any chance of it snapping.
Found a breaker nearby that thinks they have one. I'm going to fit the stainless bolt and ride w/o using the back brake.
  Reply With Quote
Old 21-10-06, 10:20 AM   #4
Razor
Guest
 
Posts: n/a
Default

I caliper mounting bolts are high tensile, so stainless will be more brittle. As it's a Suzuki I'd be very surprised if you couldn't get the bolt at a breakers.
Even if you do, replace it with a new one as soon as possible.
  Reply With Quote
Old 21-10-06, 10:29 AM   #5
Ceri JC
Guest
 
Posts: n/a
Default

Quote:
Originally Posted by Razor
I caliper mounting bolts are high tensile, so stainless will be more brittle. As it's a Suzuki I'd be very surprised if you couldn't get the bolt at a breakers.
Even if you do, replace it with a new one as soon as possible.
Yep - I'm not cancelling the order for the new bolts and will fit one asap. Am I right in thinking (in a theoretical world of "best practice") you're supposed to replace caliper mounting bolts every time you have the calipers off, anyway?
  Reply With Quote
Old 21-10-06, 10:31 AM   #6
timwilky
Member
Mega Poster
 
timwilky's Avatar
 
Join Date: Mar 2004
Location: Not in Yorkshire. (Thank God)
Posts: 4,116
Default

Not having one of those inferior pointy things I well be wrong but.

Please also check the pitch of the thread. Jap 10mm bolts are not compatable with european ones. as they use a 1.25mm (fine) pitch whereas europeans use a 1.5mm pitch.
__________________
Not Grumpy, opinionated.
timwilky is offline   Reply With Quote
Old 21-10-06, 02:47 PM   #7
Ceri JC
Guest
 
Posts: n/a
Default

Quote:
Originally Posted by timwilky
Not having one of those inferior pointy things I well be wrong but.

Please also check the pitch of the thread. Jap 10mm bolts are not compatable with european ones. as they use a 1.25mm (fine) pitch whereas europeans use a 1.5mm pitch.
Thanks for the warning; I ended up collecting the bolt in my girlfriend's car, so haven't used the s/s one.

Back brake is moving when I press the lever, but not enough to usefully (although you can notice it) slow the bike. To be fair, the caliper did get banged about a bit being fitted. I'm hoping the slight top up of brake fluid (was nearing the low line, in spite of the garage allegedly doing it 3000 miles back ) coupled with leaving the back brake depressed for a few hours should sort it. Anything else I should check/try (doesn't appear to be a leak in the fluid anywhere/no kinks in the hose)?
  Reply With Quote
Old 21-10-06, 02:50 PM   #8
Richie
fantabulas
Mega Poster
 
Richie's Avatar
 
Join Date: Apr 2004
Location: Nr Durham
Posts: 4,940
Default

Please check what pitch thread it is, I know there not Repeat NOT standard....otherwise you will strip out the thread on it.

sorry .. you know already.... must read thread to the end before posting....
__________________
My Flickr photos
Richie is offline   Reply With Quote
Old 21-10-06, 03:00 PM   #9
Ceri JC
Guest
 
Posts: n/a
Default

Quote:
Originally Posted by Richie1743
Please check what pitch thread it is, I know there not Repeat NOT standard....otherwise you will strip out the thread on it.

sorry .. you know already.... must read thread to the end before posting....
No problem Richie; better for 2 people to tell me than none!
  Reply With Quote
Old 21-10-06, 03:47 PM   #10
Sid Squid
No, I don't lend tools.
Mega Poster
 
Sid Squid's Avatar
 
Join Date: Jul 2003
Location: Skunk Works, Nth London
Posts: 8,680
Default

Just FYI: It wouldn't be a good idea to fit an alternative bolt in that place as the plain section of the standard bolt is a bearing surface that bears upon the caliper bracket, (it's the pin that allows the caliper to float - the pointy rear brake is a single piston caliper). The peaks of a thread obviously have far less surface area than does a plain section, thus the brake torque would be fed through a much reduced area, and the bracket being much softer material than the bolt it would likely wear rapidly.
__________________
If an SV650 has a flat tyre in the forest and no-one is there to blow it up, how long will it be 'til someone posts that the reg/rec is duff and the world will end unless a CBR unit is fitted? A little bit of knowledge = a dangerous thing.

"a deathless anthem of nuclear-strength romantic angst"
Sid Squid is offline   Reply With Quote
Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
Fairing bolt / Mirror bolt MiniMac Stuff Wanted 0 02-07-08 10:26 AM
how to get the sump plug/bolt or filter bolt out without murdering someone? Paul the 6th Bikes - Talk & Issues 11 31-05-08 10:49 AM
braided hose banjo bolt question Marksv SV Talk, Tuning & Tweaking 2 25-08-07 08:36 PM
Help me build a spare bolt box; what are all the common bolt F16Falcon SV Talk, Tuning & Tweaking 10 07-05-07 08:42 AM
engine mount bolt question? kwak zzr SV Talk, Tuning & Tweaking 2 11-02-07 05:07 PM


All times are GMT. The time now is 06:47 AM.


Powered by vBulletin® - Copyright ©2000 - 2025, Jelsoft Enterprises Ltd.