SV650.org - SV650 & Gladius 650 Forum



SV Talk, Tuning & Tweaking Discussion and chat on all topics and technical stuff related to the SV650 and SV1000
Need Help: Try Searching before posting

Reply
 
Thread Tools
Old 21-11-09, 09:48 PM   #1
5hort5
Member
 
Join Date: May 2006
Location: Newcastle
Posts: 872
Default Brake overhaul, what bits?

Hiya,

I'm doing my Christmas list and as you'd expect with just picking up a curvy in need of some TLC the list consists completely of bike bits.

something I fancy doing as the front brake are poo is to do a complete brake overhaul but am unsure what parts I need to do it. I'd like braided hoses front and back and new pads so can you recommend some good but cost conscious ones. In addition looking at the wemoto they have the following:

Bleed Nipple
Pads Retaining Pin and Clip Set
Banjo Bolts for Callipers and master cylinders - Stainless

How many of the above would I need for both front and rear?

I assume that I wont know if I need seals etc until I started work? The brakes work they are just rather rubbish on the front.

Thanks
5hort5 is offline   Reply With Quote
Old 21-11-09, 09:55 PM   #2
yorkie_chris
Noisy Git
Mega Poster
 
yorkie_chris's Avatar
 
Join Date: Apr 2007
Location: Halifax/Leeds
Posts: 26,645
Default Re: Brake overhaul, what bits?

HEL are alright. You can get any colour of lines if so inclined.

You will not know if you need pistons/seals until you get them out.
__________________
Currently Ex Biker
Now rebuilding a 63' fishing trawler as a dive boat
yorkie_chris is offline   Reply With Quote
Old 10-12-09, 01:21 PM   #3
N8te rider
Guest
 
Posts: n/a
Default Re: Brake overhaul, what bits?

Quote:
Originally Posted by yorkie_chris View Post
HEL are alright. You can get any colour of lines if so inclined.

You will not know if you need pistons/seals until you get them out.
Thinking of doing the same at some point. How do you know if the pistons/seals need replacing?
  Reply With Quote
Old 10-12-09, 01:39 PM   #4
Neeja
Guest
 
Posts: n/a
Default Re: Brake overhaul, what bits?

If the seals are a mess and the pistons are massively pitted and won't clean up at all...they need to be replaced
  Reply With Quote
Old 10-12-09, 01:58 PM   #5
Dave20046
Member
Mega Poster
 
Dave20046's Avatar
 
Join Date: Jul 2008
Location: Sheffield
Posts: 10,274
Default Re: Brake overhaul, what bits?

Quote:
Originally Posted by 5hort5 View Post
Hiya,

I'm doing my Christmas list and as you'd expect with just picking up a curvy in need of some TLC the list consists completely of bike bits.

something I fancy doing as the front brake are poo is to do a complete brake overhaul but am unsure what parts I need to do it. I'd like braided hoses front and back and new pads so can you recommend some good but cost conscious ones. In addition looking at the wemoto they have the following:

Bleed Nipple
Pads Retaining Pin and Clip Set
Banjo Bolts for Callipers and master cylinders - Stainless

How many of the above would I need for both front and rear?

I assume that I wont know if I need seals etc until I started work? The brakes work they are just rather rubbish on the front.

Thanks
get stainless bleed nipples if you are replacing them (4 for the whole bike)

s/s hoses and fittings: 2 race hoses front and a third if you're bothering with the back. a banjo bolt for each caliper and a double banjo bolt for the mastercylinder (front). Can't say I've ever swapped the rear so don't know what the connection to the rear mastercylinder is)

copper crush washers

red rubber grease

new fluid

brake/carb cleaner
__________________

Last edited by Dave20046; 10-12-09 at 02:29 PM. Reason: see vineys post
Dave20046 is offline   Reply With Quote
Old 10-12-09, 02:10 PM   #6
timwilky
Member
Mega Poster
 
timwilky's Avatar
 
Join Date: Mar 2004
Location: Not in Yorkshire. (Thank God)
Posts: 4,116
Default Re: Brake overhaul, what bits?

There are two seals/piston. The outer is a dust seals and tends to be eaten by sticking to the piston over time.

I would suggest that as you are intending to remove the existing hoses, stop.


remove calipers from bike, remove pads. gently squeeze lever to push out pistons. If one is sticking use a bit of wood and G clamps to restrain the one that moves whilst gently pulling on lever to push out the sticky piston. once you have the pistons out, disconnect the hoses.

Rear, is a pig to remove retaining pins if they have not been previously maintained.
__________________
Not Grumpy, opinionated.
timwilky is offline   Reply With Quote
Old 10-12-09, 02:21 PM   #7
Viney
Member
Mega Poster
 
Join Date: Jul 2003
Location: In the shadows to the left
Posts: 7,700
Default Re: Brake overhaul, what bits?

Quote:
Originally Posted by Dave20046 View Post
get stainless bleed nipples if you are replacing them (3 for the whole bike)
Erm, 4 if you have a curvey, it has 2 on the rear caliper
Viney is offline   Reply With Quote
Old 10-12-09, 02:28 PM   #8
Dave20046
Member
Mega Poster
 
Dave20046's Avatar
 
Join Date: Jul 2008
Location: Sheffield
Posts: 10,274
Default Re: Brake overhaul, what bits?

Quote:
Originally Posted by Viney View Post
Erm, 4 if you have a curvey, it has 2 on the rear caliper
oops, sorry. Only ever noticed one on the rear caliper.
__________________
Dave20046 is offline   Reply With Quote
Old 10-12-09, 10:27 PM   #9
5hort5
Member
 
Join Date: May 2006
Location: Newcastle
Posts: 872
Default Re: Brake overhaul, what bits?

oops - I brought three lol - didn't look
5hort5 is offline   Reply With Quote
Old 10-12-09, 10:28 PM   #10
Dave20046
Member
Mega Poster
 
Dave20046's Avatar
 
Join Date: Jul 2008
Location: Sheffield
Posts: 10,274
Default Re: Brake overhaul, what bits?

Quote:
Originally Posted by 5hort5 View Post
oops - I brought three lol - didn't look
Because of me?
sorry, I edited as soon as viney corrected me
__________________
Dave20046 is offline   Reply With Quote
Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
Brake Overhaul - picture heavy Al_Sweetman SV Talk, Tuning & Tweaking 37 27-02-09 10:44 AM
Brake Overhaul Crash_Artist SV Talk, Tuning & Tweaking 3 18-02-09 07:44 PM
Front brake overhaul - how much? DarrenChay SV Talk, Tuning & Tweaking 7 03-01-09 09:12 PM
Rear brake lever and some other bits needed Grogg Stuff Wanted 10 25-06-08 06:56 PM
Brake overhaul Fuzz SV Talk, Tuning & Tweaking 4 13-03-06 11:51 AM


All times are GMT. The time now is 05:07 PM.


Powered by vBulletin® - Copyright ©2000 - 2025, Jelsoft Enterprises Ltd.