Thread: Project: 500GP
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Old 12-12-16, 02:14 AM   #15
squirrel_hunter
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Default Re: Project: 500GP

The first step of any strip down is the removal of the plastics. The rear came of easy one bolt at the front and two at the rear, this revealed the battery tray and massive 6 volt battery.



With the seat unit off the tank was next. This showed me the lack of an airbox but a non-standard filter. It felt a bit loose, not the best quality. Also on display was more evidence of over spray and insulating tape holding the loom to the frame on the right.



The lower fairing didn't fight me but it did give up being a fairing, parts of it disintegrated around the mounting points. Not a huge problem as a spare lower was in the deal, but a shame none the less.



More bad news was found on inspection of the fuel filter. That crud implies there is a bit of rust in the tank. This may be a problem, but I'm working on an idea.



However all is not bad news as I noticed this little red box plumbed in. It feeds off of the alternator and intersects to the CDI. Its a Kitaco Rev Booster, and if I'm honest I'm not sure what it does. I suspect it itercepts a signal from the alternator and kills it off via a resistor to fool the CDI into thinking the engine is not reving as high as it is giving a bit more power. But if anyone knows different please speak up.



But good news only proceeds bad in the shape of the left fairing lower upper mount. I'm fairly sure that is not factory welding in play.



And finally the front fairing surprised me as the headlight is mounted directly to the fairing and not the subframe. But after unbolting it only a plug was keeping the headlight on the bike with its gold painted frame.

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