SV650.org - SV650 & Gladius 650 Forum



SV Talk, Tuning & Tweaking Discussion and chat on all topics and technical stuff related to the SV650 and SV1000
Need Help: Try Searching before posting

Reply
 
Thread Tools
Old 04-04-10, 11:37 PM   #1
PhilCBR
Guest
 
Posts: n/a
Default Rebuilding SV after blow-up

Hi guys (and gals too!),

After getting fed up working with the SV after it blew up (See this ), i have finally decided to put the new engine in and rebuild the bike. I have the engine in and wired. Now I need to look at the carbs, but I am not too happy with them. Before I go too far building it I have a question about the carbs.

When I look down into the carbs from above I can pull back the black plastic disc connected to the jet needle on the rear carb and it slides shut in less than a second. The front one however moves very slowly and sometimes doesn't go all the way closed. Should I be looking at the big spring behind the top cover? Does anyone have any experience of these things sticking? A bit of WD40 has helped, but I don't want to spray the carb with WD40 to free it up only to have problems after a few miles.

Any opinions received,

Cheers,

Phil
  Reply With Quote
Old 04-04-10, 11:56 PM   #2
gruntygiggles
DaffyGingerBint
Mega Poster
 
gruntygiggles's Avatar
 
Join Date: May 2008
Location: Melksham
Posts: 1,577
Default Re: Rebuilding SV after blow-up

You've blown up an SV engine....you need to speak to Squirrel_Hunter...he's blown up three now...lol.

I know nothing about bikes, but if a bit of WD40 has helped, then it is obviously meant to move more freely and so yes, I'd be looking at the mechanisms that control it. (like I said, I know nothing).

You'll get plenty of help inthe morning I'm sure
__________________
2012 Welsh TT
RIP Hovie baby
gruntygiggles is offline   Reply With Quote
Old 05-04-10, 12:30 AM   #3
squirrel_hunter
Member
Mega Poster
 
squirrel_hunter's Avatar
 
Join Date: Apr 2005
Location: Sunny Swindon
Posts: 3,575
Default Re: Rebuilding SV after blow-up

Quote:
Originally Posted by gruntygiggles View Post
You've blown up an SV engine....you need to speak to Squirrel_Hunter...he's blown up three now...lol.
Its 5 actually.


Not much I can add as help to this one, but if they are moving at different rates I'd look at the linkage that connects the pair as a first stop. Or I'd wait for some of the more knowledgeable among us to log on...
__________________
"A little enthusiastic?"

May I add here, GG is awesome and I think I am in love with Stretchie...he rocks my world!

SH2 | 2MA | GROM | YSR
squirrel_hunter is offline   Reply With Quote
Old 05-04-10, 01:01 PM   #4
yorkie_chris
Noisy Git
Mega Poster
 
yorkie_chris's Avatar
 
Join Date: Apr 2007
Location: Halifax/Leeds
Posts: 26,645
Default Re: Rebuilding SV after blow-up

Those slides are controlled by vacuum, no linkage.

Sounds like you have some crap stopping them from closing, you need to sort this. Remove the top and slider, get a small screwdriver with a rag over it soaked in solvent and gently scrape the groove that the slider runs in
__________________
Currently Ex Biker
Now rebuilding a 63' fishing trawler as a dive boat
yorkie_chris is offline   Reply With Quote
Old 05-04-10, 01:02 PM   #5
gruntygiggles
DaffyGingerBint
Mega Poster
 
gruntygiggles's Avatar
 
Join Date: May 2008
Location: Melksham
Posts: 1,577
Default Re: Rebuilding SV after blow-up

Ok, maybe not plenty of help this morning.....but seeing as it's from YC, you can't really ask for more so hope it works!
__________________
2012 Welsh TT
RIP Hovie baby
gruntygiggles is offline   Reply With Quote
Old 06-04-10, 08:40 PM   #6
PhilCBR
Guest
 
Posts: n/a
Default Re: Rebuilding SV after blow-up

Thanks guys, carbs now working great!!!! One more thing to tick off the incredibly long list!!.

Thanks,

Phil
  Reply With Quote
Old 06-04-10, 09:00 PM   #7
gruntygiggles
DaffyGingerBint
Mega Poster
 
gruntygiggles's Avatar
 
Join Date: May 2008
Location: Melksham
Posts: 1,577
Default Re: Rebuilding SV after blow-up

Good to hear it Phil...although I didn't actually help you at all
__________________
2012 Welsh TT
RIP Hovie baby
gruntygiggles is offline   Reply With Quote
Old 21-04-10, 03:23 PM   #8
PhilCBR
Guest
 
Posts: n/a
Default Re: Rebuilding SV after blow-up

Hi Guys,

I am looking some ideas from you regarding the chain on my SV. When I refitted the engine I didn't put the chain around the front sprocket, so now the chain is hanging below the front sprocket. (Please see badly done photo attached http://i46.photobucket.com/albums/f117/philcatherwood/SVchain.jpg ). Because the sprocket and its spline come out so far I can't lift the chain around it (chain has minimal side-to-side flex). Also the front sprocket is proving to be difficult to remove.

Options?
Drop engine again? Break and rejoin chain? Keep working to get front sprocket off (this still might not let the chain get over the spline!)

Thanks,

Phil
  Reply With Quote
Old 21-04-10, 03:29 PM   #9
TazDaz
Guest
 
Posts: n/a
Default Re: Rebuilding SV after blow-up

Break and rejoining the chain would be the simplest solution surely?
  Reply With Quote
Old 21-04-10, 03:38 PM   #10
davepreston
Guest
 
Posts: n/a
Default Re: Rebuilding SV after blow-up

i would use a very thin sheet of metal to slide chain back over sprocket (makes it easier) , this is easy as long as the chain is not still round the rear sprocket (on padock stand wheel off is best)
ive done this loads of time on my curvy
  Reply With Quote
Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
Rebuilding the SV fighter. Grinch SV Talk, Tuning & Tweaking 34 27-08-09 05:44 PM
Rebuilding Front End - 2002 Curvy slloyd SV Talk, Tuning & Tweaking 24 14-05-09 03:18 PM
Rebuilding calipers? irl_dar SV Talk, Tuning & Tweaking 54 06-03-09 10:33 PM
Rejetting and Rebuilding carbs . help drag SV Talk, Tuning & Tweaking 19 26-01-09 11:27 AM
rebuilding SVS, do I have a choice of motor? dizzzzz SV Talk, Tuning & Tweaking 1 14-01-07 02:38 PM


All times are GMT. The time now is 01:31 PM.


Powered by vBulletin® - Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.